4 Washington Park
Greenville, South Carolina 29601
864-233-3230
(Office)
864-233-3220
(Fax)
www.contextdg.net
(Web)
Context
Design Group

MK Metallfolien, GmbH out of Germany contracted
with Context Design Group to design, project manage, and oversee the
installation on their first US Steel Rolling-mill & Slitting Line
Operation. Context Design Group
was responsible for finding an existing facility to purchase which would
accommodate their long term goals and objectives for the US Market.
Context Design Group worked with MK Metallfolien to develop a
major renovation program for the existing building.
Context Design Group developed an optimum layout to house their
rolling mill, slitter line and staging space for raw materials, WIP and
finish goods. The equipment was being manufactured for the German
Market and was shifted to the US due to strength of market conditions.
Because of the specifics machine there were particular concerns
with the elaborate manufacturing processes and minimal tolerances
required to support the machine.
Because of these, every dimension of the new concrete floor/foundation
is critical to the success of the machine installation and product
quality. The two lines incorporate approximately 650 and 300 cubic yards
of concrete for the rolling mill and slitter foundations respectively.
Reinforcing steel consisted of 57,000 lbs. and 30,000 lbs.
respectively. Specialized large
diameter anchor bolts in flexible sleeves were peppered
(approximately 300) throughout to allow
adjustment of the heavy machinery that could only be determined once all
equipment was in place.
Tolerances of .005 inches were achieved with the anchor bolt placement
and this was verified by a third party surveyor working for the
Architect. Included is an electrical
room providing 480 and 690 volt service with fire block filled pits and
wall openings. Through our coordination meetings, many extraneous
details were eliminated which resulted in a more efficient and less
costly design.


MK will see an immediate return on their
investment as Context Design Group was involved in the acquisition of half
of their building by another tenant. Due to our general industrial
experience and intimate knowledge of this building, we facilitated the
design for this tenant as well.